POV power transmission
find a good way to transfer the power needed for the leds to the rotating part :-)
Contents
Target Power Level
the Target Power Level is about 20-30W on the rotating site we need stable 4-5V DC for the LEDs (specific Voltage must be checked with LED-Driver-Drop-Out voltages…)
ToDo:
- research parts and schematics
Design
- Würth Elektronik
-
High Power Wireless Power Transfer for the Industrial Environment (DE)
- digikey
- this example circuit works as ‘Multivibrator’
- WE REDexpert Workbench
- products
- WE-FSFS Flexible Sintered Ferrite Sheet
-
High Power Wireless Power Transfer for the Industrial Environment (DE)
available coils
part | L1 | Qmin @125kHz | IR1 | Isat1 | RDC1 typ | RDC1 max | RDC1 max | datasheet | mouser | digikey |
---|---|---|---|---|---|---|---|---|---|---|
WE 760308100110 | 24µH | 180 | 6A | 10A | 70mΩ | 100mΩ | 5MHz | 11,60€ | 11,65€ | |
WE 760308100141 | 10µH | 180 | 9A | 16A | 28mΩ | 30mΩ | 11MHz | 20,50€ | 20,60€ | |
WE 760308101141 | 10µH | 220 | 9A | 16A | 28mΩ | 30mΩ | 11MHz | 21,66€ | 15,67€ | |
WE 760308100143 | 6µH | 180 | 12A | 24A | 15mΩ | 18mΩ | 16MHz | 18,25€ | 18,35€ |
calculations
name | test | value | formula |
---|---|---|---|
target_voltage | 5V | ||
target_power | 25W | ||
target_current | 5A | 5 | target_power / target_voltage |
target_current_with_safety (30%) | 6,5A | 6,5 | target_current * 1,3 |
coil_inductance | 10µH | ||
tank_max_current | 0 | target_voltage * π * sqrt(C * coil_inductance) |
1 = 1
1 000 m = 1
1 000 000 u = 1
1 000 000 000 n = 1
1 000 000 000 000 p = 1
Research
this section is just a collection of all the things i encounter during my research phase..
use coils
- Royer Converter
- technology overview (TI)
- more background info: Wireless Electricity Transmission
- POV Display With Wireless Power!
- Arduino Wireless Power POV Display
- rotating air transformer
- PCB-Winding - Version 4 (August 2014)
- 3D POV Display with 10W wireless power
- GreatScott!
- Würth Elektronik
- Vishay
- TDK
- Wireless Power Transfer
-
50W System for Rotating Parts Such as a Robot Arm
→ proprietary module with ø75mm x h45mm available on request - products
self-made coils
- with Ferrite cores
- HF-Litze (High Frequency Litze)
- Elektrisola - Grundlagen
- ? find shop!
Phone wireless charging technology
- receiver
- transmitter
- würth electronic
- Qi-Universalempfänger: Micro-USB “unten”
- Inbay® Universal Lüftungshalter mit induktiver Ladefunktion
-
modules uway-qi
- Qi RX Receiver Module Model NO: UNIQT-0108 (15W)
- (SEMICO) Qi 5W Wireless Charging TX Module A11/5V (WPC 1.2.1 certified) (Round Type) Model NO: UNIQT-0004 (1W)
- Qi 15W Medium power wireless charging TX module Model NO: UNIQT-0014 (15W)
- Fast-Charge Qi 10W Wireless Charging TX Module Model NO: SAMQT-0011 (10W)
- (SEMICO) Qi 5W Wireless Charging TX Module A11/5V (WPC 1.2.0 certified) (Square Type) (5W)
- Wireless Power Receiver - Futura Group Srl - 7100-FT1236M (9,9€)
- Wireless Power Trasmitter FT1235M - Futura Group Srl- 7100-FT1235M (19,70€)
use slip-rings
power transmission should be possible with slip-rings. as Jürgen pointed out in chat - if you get the diameter of the slide-ring smaller you get lower surface speed - so less wear…
this is in contrast to the data ir transmission - as i need to get these wires or fibers through the shaft.. but i think i will find a good compromise..
- slip-rings with ball-bearings
- slip-ring car alternator (to big)
- slip-ring small but only 250rpm
- slip-ring small but only 250rpm
- exp / sparkfun - slip-ring 22mm 12x2A <250rpm
- exp / Adafruit - slip-ring 12mm 6x2A <250rpm
- SRS022-12 - slip-ring 12x2A <3000rpm
- LTN Servotechnik GmbH - schleifring
-
element14 community: DIY Slip Rings: 5 Go-To Guides That Detail How To Make A Slip Ring
- source for small brushes?!
- use some small motors?!
- exp-tech DC 130-Size, 6V, 11.5kRPM; 1,7€
- exp-tech DC M260, 1V, 6.6kRPM; 2,0€